How to Build a DIY Pit Barrel Cooker

diy pit barrel cooker

If you are looking for a unique way to cook, consider building a DIY pit barrel cooker. These cooking vessels place food right in the center of the action, which produces consistently great tasting food. In this article, we’ll go over the basic steps to build your own cooker, including adding charcoal and cleaning it. This way, you can easily start cooking delicious food for your family and friends in no time. The pit barrel cooker is one of the most versatile cooking methods available today.

Making a pit barrel cooker

A PBC (pit barrel cooker) is a portable, sturdy barbecue grill. The barrel is a convenient way to store all of the necessary accessories. The barrel also makes it easier to set up at your destination. Once you’ve got it all set up, you’ll be ready to cook. And because the barrel is easy to transport and pack, you can use it to cook at home, too. Here are some tips and tricks for cooking with a PBC.

You can also use the Pit Barrel Cooker as a smoker or barbecue. Just make sure you use a specific charcoal type. Using other fuels will result in limited temperature control. You may want to invest in a wireless thermometer to check the temperature. When using this type of cooker, the temperature should be around 300 degF (150degC).

A Pit Barrel Cooker is a great investment for beginners or those looking for a smoking solution. It is easy to use, requires no experience and is relatively cheap. Compared to other smokers, the Pit Barrel Cooker will provide excellent results. It will be an easy-to-use tool for smokers and grillers. Moreover, there are no electrical parts or moving parts. The Pit Barrel Cooker will provide the charcoal-smoked taste and aroma.

Besides being a great outdoor kitchen, Pit Barrels can also be a great way to smoke meats and other foods. They are perfect for cooking, and they can cook meats, fish, vegetables, and more. You can even use them to make ribs, brisket, brats, and more. And the best part? They come complete with a bottle opener! And, as a bonus, you can buy one with your favorite team’s logo on it.

Adding charcoal

One of the best ways to prepare meat for the Pit Barrel Cooker is to add charcoal. It will ensure even cooking and add smoker flavor to your meat. Because there is no chimney, charcoal smoke will condense on the hot air circulated throughout the cooker. This keeps your meat moist and prevents it from drying out. The barrel of the Pit Barrel Cooker is made of an 18-gauge steel and coated with ceramic.

The Pit Barrel Cooker comes with a built-in charcoal basket, stand, hanging rods, grill grate, and instructions. Adding charcoal will be easier than ever when using a Pit Barrel Cooker. The pit barrel cooker will reach a temperature of 250 to 300 degrees Fahrenheit. To start your cooking adventure, make sure you have plenty of charcoal and that it is seasoned with a good quality rub.

Adding charcoal to a Pit Barrel Cooker requires some preparation and knowledge. Before using it, be sure to check that there are no charred spots on the barrel. You may have to adjust the charcoal to ensure even cooking. A Pit Barrel Cooker can be used to smoke cheese or other foods as long as it is properly maintained. In this way, you can enjoy the benefits of smoke-free cooking without having to spend a lot of money on a smoker.

You should also place a small chimney starter and charcoal basket inside the PBC. The chimney starter and charcoal basket serve as measuring devices. You should use briquettes or lump charcoal for the best results. Briquettes burn hotter and longer than lump charcoal, so briquettes are the preferred choice. The charcoal chimney starter should be filled with about one-fourth of the briquettes in the basket and placed on the grill grate. After adding charcoal, let it burn for about fifteen minutes. Then you can add the next few briquettes and continue to cook.


If you’re cooking meat, you might wonder how to clean a Pit Barrel Cooker. Unlike conventional smokers, which need to be cleaned every couple of days, this device has a wide mouth that makes it easy to clean. This type of cooker also gives your food an out-of-this-world taste. Cleaning your Pit Barrel Cooker is easy and does not require much time, aside from occasionally vacuuming the ash and brushing off debris.

The first step is to empty the ash. You should empty the ash regularly, and brush the inside of the barrel to remove excess grease and meat juice. However, cleaning it after every cook is not enough. The grease and meat juice remain inside the barrel and require more frequent brushing. Cleaning your Pit Barrel Cooker after every use is the best way to prevent it from getting rusty. To prevent surface rust, use cooking oil or peanut butter to rub the ash pan with a rag.

Adding ash

The natural convection movement of charcoal smoke creates even heat throughout the entire drum. The Pit Barrel Cooker’s lid prevents moisture from escaping while cooking, and the lower air inlet rotates hot air to keep food moist. The barrel is a 30-gallon steel drum that is coated with ceramic. If you don’t want to add ash, simply remove it before cooking.

Once cooking is complete, the ash pan must be added to the charcoal basket. The PBC Ash Pan is a useful accessory, as it allows the charcoal basket to be cleaned without causing ash buildup. It also reduces the cleaning time after cooking. It is a must-have accessory for the Pit Barrel Cooker. It makes cleaning up the ash easy and saves you money in the long run.

The Pit Barrel Cooker is a serious competitor to the Ugly Drum Smoker. The Pit Barrel Cooker is a more modern and versatile alternative to the traditional, more expensive smokers. Its basic design is based on the Ugly Drum Smoker and is 18.5 inches in diameter. The Pit Barrel Cooker uses a hook-and-hang method, which suspends meat in the center. This method allows the temperature of the meat to remain consistent while smoking. The Pit Barrel Cooker comes with eight stainless steel hooks and two steel bars.

To add ash to a Pit Barrel Cooker, you must first light the charcoal. If you are using lump charcoal, you should use a briquettes-type grate, as these burn hotter than lump charcoal. Once the coals are lit, add more coals if needed. Make sure to keep an eye on them. If you don’t want ash buildup in the bottom of the Pit Barrel Cooker, place a newspaper under the charcoal basket.

Cleaning a pit barrel cooker

To keep your PBC clean, start by emptying out the ash pan. Brush the barrel occasionally, as this will remove any grease or meat juice. Be sure to empty the barrel after each use, though. After every use, the barrel should be wiped down with a damp rag. This is necessary because ash pans are not always easy to remove. It is also important to oil the surface of the barrel to prevent rust and food from sticking.

A PBC barrel has an upmarket look and a classic barrel design. While it may not be to everyone’s taste, it does feature a 1-year warranty that covers defects in the grate, emitter, and other parts. Because the PBC doesn’t have any electronic components, you won’t have to worry about it breaking down or becoming damaged. The barrel is made from steel with a thick coating to resist rust, but there is a risk of surface rust.

Keeping a PBC clean is easy with the simple cleaning steps mentioned above. You can also use the ash pan to remove debris and ashes from the drum. The PBC ash pan is included with the Select Package. Afterwards, you can vacuum out the ash pan to keep your PBC sanitary and free of debris. But remember to avoid using water or soap inside the PBC. The benefits of a Pit Barrel Cooker are numerous and hard to beat for the price.

If you are new to smoking, the Pit Barrel Cooker is one of the best options. Not only does it require no smoking or cooking experience, but it is portable and easy to clean. You will also love the smoky meat you get from your Pit Barrel Cooker. It’s a perfect beginner smoker and grill. Just remember to follow the instructions carefully and enjoy your smoking experience! When you have the time, you can cook the meat in a Pit Barrel Cooker.

Making a Pit Barrel Cooker

Creating a Pit Barrel Cooker (PBC) from scratch can be a fun and rewarding DIY project for barbecue enthusiasts. Here’s a simplified guide to building one:

Materials and Tools:

  1. 55-gallon steel drum with a removable lid (make sure it’s food-grade and hasn’t stored hazardous materials)
  2. 2x 3/4-inch steel pipe nipples (12 inches long)
  3. 2x 3/4-inch steel pipe caps
  4. 3/4-inch steel pipe tee
  5. 4x 3/4-inch steel pipe floor flanges
  6. Grill grate (18-22 inches in diameter)
  7. Charcoal grate (15-18 inches in diameter)
  8. Steel wire
  9. High-temperature paint (optional)
  10. Metal drill bits
  11. Measuring tape
  12. Marker
  13. Saw (jigsaw or reciprocating)
  14. Drill
  15. Wrench
  16. Sandpaper

Step-by-Step Instructions:

  1. Prepare the Drum:
    • Ensure the drum is clean and free of any hazardous materials.
    • Remove the lid and inspect the interior for cleanliness.
  2. Mark and Cut Holes:
    • Measure and mark a 1-inch hole near the bottom of the drum for air intake. This is where one of the steel pipe nipples will go.
    • Measure and mark another hole about 5 inches above the first hole for the second steel pipe nipple.
    • Using a jigsaw or reciprocating saw, carefully cut out the marked holes.
  3. Install Air Intake Pipes:
    • Thread a 3/4-inch steel pipe nipple into the 3/4-inch tee.
    • Attach a 3/4-inch floor flange to the open end of the tee.
    • Screw the tee assembly into the lower hole you cut in the drum for air intake.
    • Repeat this process for the upper hole, installing the second steel pipe nipple and floor flange.
  4. Create Grill Supports:
    • Screw the 3/4-inch steel pipe caps onto the tops of the two steel pipe nipples you installed in the previous step. These will serve as grill supports.
  5. Create the Grill Grate and Charcoal Basket:
    • Use steel wire to create a grill grate that rests on the supports you created in the previous step.
    • Create a charcoal basket by bending a piece of expanded metal mesh into a cylinder shape and secure it with steel wire.
  6. Paint the Cooker (Optional):
    • If desired, you can apply high-temperature paint to the exterior of the drum and any metal parts to prevent rust and protect the cooker.
  7. Season the Cooker:
    • Before using your Pit Barrel Cooker, it’s a good idea to burn a hot fire inside to season the drum. This will help eliminate any residual contaminants or odors from the drum.
  8. Use Your Pit Barrel Cooker:
    • Add charcoal to the charcoal basket and light it.
    • Hang meat using hooks from the grill grate, ensuring that the lid is securely in place.
    • Adjust the air intake to control the temperature.

Your DIY Pit Barrel Cooker should function similarly to the commercial version. Experiment with different wood chips for flavor and try various smoking and grilling techniques. Always follow safety precautions when working with metal and fire, and enjoy the delicious results of your DIY smoker and grill.

Read more great BBQ articles at Bob’s BBQ Secrets

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